Watson-marlow APEX10 Bedienungsanleitung

1DiscThe disc inserted in the front cover contains the user manual of the models APEX10,APEX15 and APEX20. The user manual is available in the followi

SAFETY102SAFETY2.1 SymbolsIn this manual the following symbols are used:2.2 Intended useThe hose pump is exclusively designed for pumpingsuitable prod

SAFETY11is not in conformance with the intended use. If you wantto change the application of your hose pump, contactyour Bredel representative first.2

SAFETY122.5 ResponsibilityThe manufacturer does not accept any responsibility fordamage or harm caused by not observing the safetyregulations and inst

WARRANTY CONDITIONS133 WARRANTY CONDITIONSThe manufacturer offers a two-year warranty on allparts of the hose pump. This means that all parts will ber

DESCRIPTION144 DESCRIPTION4.1 Identification of the product4.1.1 Identification of the productThe hose pump can be identified by identification plates

DESCRIPTION154.1.4 Identification of the electric motorThe identification plate on the electric motor containsthe following data:B Serial numberC Arti

DESCRIPTION164.2 Construction of the pumpA CoverB RotorC Pump hoseD Pump housingE SupportF GearboxG Electric motorH Frequency controllerDCEGBFAH

DESCRIPTION174.3 Operation of the pumpThe heart of the pumphead consists of a speciallyconstructed pump hose (A) which lies against the insideof the p

DESCRIPTION184.4 Pump hose4.4.1 GeneralA Extruded outer layer made of natural rubberB Two nylon reinforcement layersC Extruded inner linerThe pump hos

DESCRIPTION194.4.2 Hose compression force adjustmentThe compression force on the pump hose can beadjusted by installing a rotor with a different dimen

2

DESCRIPTION204.5 GearboxThe hose pump types described in this manual usehelical gearbox units. Other gearbox types are availableas option. The gearbox

INSTALLATION215INSTALLATION5.1 UnpackingFollow the unpacking instructions on the packaging oron the hose pump, the gearbox and the electric motor.5.2

INSTALLATION225.3.3 PipeworkWhen determining and connecting suction anddischarge lines consider the following points:• It is recommended that the bore

INSTALLATION235.3.4 MotorThe motor connection must meet the local applicableregulations. A thermal safety device should reduce therisk of a motor over

INSTALLATION24• All control cables outside the enclosure must beshielded and have a cross sectional areabetween 0.22 mm2 and 1 mm2. The shieldingmust

COMMISSIONING256 COMMISSIONING6.1 Preparations1. Connect the electric motor and, if present, thefrequency controller in conformance with thelocally ap

COMMISSIONING266.2 Commissioning1. Connect the pipework.2. Make sure that there are no obstructions suchas closed valves.3. Switch on the hose pump.4.

OPERATION277 OPERATION7.1 TemperatureThe pump will heat up during normal operation. Heat isgenerated in the contact zone between the pressingshoe and

OPERATION287.3 Performance graphsUseful operating duties can be found in theperformance graphs in which discharge-pressurecurves are displayed in a sp

OPERATION297.3.1 Performance graph APEX10:7.3.2 Performance graph APEX15:0.0002040405060708060 80 100 120 1400 55 110 165 220 275 330 3850.050.100.150

3Hose pump series APEX10, APEX15 and APEX20ManualTYPE EL - CLASS IAUGUST 2012EnvironmentalManagementISO14001QualityManagementISO 9001

OPERATION307.3.3 Performance graph APEX20:7.4 Dry runningDry running is a running condition of the pump when nofluid is flowing through the pump. Bred

OPERATION317.5 Hose failureCause of a hose failureThe hose in a peristaltic pump has to withstand manyload cycles of considerable magnitude. The repet

OPERATION32• Hazardous situations• Additional downtimeHose failure will result in additional downtime,because you must clean the pump before a newhose

OPERATION337.6 Fluid leakageThe APEX pump uses a lubricated rotor to compressthe hose. This means the pumphead must be filled withsufficient lubricant

MAINTENANCE348 MAINTENANCE8.1 GeneralOnly use original Bredel parts when maintaining thehose pump. Bredel cannot guarantee correct operationand any co

MAINTENANCE35Point Action To be carried out Remark1 Checking the lubricant level.Before starting the pump and at scheduled inter-vals during operation

MAINTENANCE368.3 Cleaning the pump hoseThe inside of the pump hose can be easily cleaned byrinsing the pump with clean water. If a cleaning fluid isad

MAINTENANCE373. Keep on pouring until the lubricant level hasrisen above the level line in the inspectionwindow. Place back the breather cap.8.5 Repla

MAINTENANCE386. Loosen the bolts (A) of the bracket (B) andremove the bolts.7. Pull the bracket and hose clamp from the hose.Then pull off the rubber

MAINTENANCE395. Check the rotor for wear or damage and replacethe rotor if necessary. Also refer to themaintenance diagram in § 8.2.6. Place back the

4© 2014 Watson-Marlow Bredel B.V.All rights reserved.The information provided herein may not be reproduced and/or published in any form,by print, phot

MAINTENANCE404. Check that the rubber bushes (A) are notdeformed or damaged and replace them ifnecessary.5. Check that the hose clamps (B) are notdama

MAINTENANCE418.6 Exchanging replacement parts8.6.1 Replacing rotor, bearings and seal ring1. Remove the pump hose. Refer to § 8.5.1.2. Isolate the pum

MAINTENANCE427. Put a plastic or wooden drive pin (A) on therotor.8. Hit the drive pin firmly with a hammer to removethe rotor.9. Put the hose pump up

MAINTENANCE4313. Fit a new seal ring (A) using good engineeringpractices. The seal ring must be fitted in thecorrect orientation (B). Make sure that t

MAINTENANCE4417. Put the hose pump on two blocks, on its side asshown.18. Fit the pump drive (A) with the nuts (B) andwashers (C). Make sure the coupl

MAINTENANCE452. Mount the breather (A) with high-level floatswitch.3. Connect the high-level float switch to theauxiliary power circuit via the 1.5 me

MAINTENANCE468.7.2 Replacing the revolution counter1. Jog the rotor until the pressing shoe is clearlyvisible through the inspection window. Now thepr

MAINTENANCE477. Tighten the nuts so that the distance betweenthe sensor and the rotor (X) is between 0.75mm and 1.25 mm.8. Check if the revolution cou

STORAGE489STORAGE9.1 Hose pump• Store the hose pump and pump parts in a dryarea. Make sure that the hose pump and pumpparts are not exposed to tempera

TROUBLESHOOTING4910 TROUBLESHOOTINGIf the hose pump does not function (correctly), consult the following checklist to see ifyou can remedy the error y

5CONTENTS1GENERAL1.1 How to use this manual ... 81.2 Original instructions ..

TROUBLESHOOTING50High pump temperature. Non-standard hose lubri-cant used.Consult your Bredel repre-sentative for the correct lubricant.Low lubricant

TROUBLESHOOTING51Low capacity / pressure. Shut-off valve in the suc-tion line (partly) closed.Fully open the shut-off valve.Hose rupture or badly worn

TROUBLESHOOTING52Vibration of the pump and pipework.Suction and discharge lines are not secured cor-rectly.Check and secure pipe-work. High pump speed

TROUBLESHOOTING53Hose pulled into the pump.Insufficient or no hose lubricant in the pumphead.Add extra lubricant. Refer to § 8.4.Incorrect lubricant:

SPECIFICATIONS5411 SPECIFICATIONS11.1 Pumphead11.1.1 PerformanceDescription APEX10 APEX15 APEX20∅ 10 mm ∅ 15 mm ∅ 20 mmMax. capacity, continuous [m3/h

SPECIFICATIONS5511.1.2 MaterialsPos Description Material1 Pump housing Aluminium2 Cover Aluminium3 Cover window PMMA4 Pump rotor Cast-iron5 Pump suppo

SPECIFICATIONS5611.1.3 Surface treatment• After surface preparation, one layer of two-component acrylate is used forsurface protection. Standard colou

SPECIFICATIONS5711.1.5 WeightsDescription Weight [kg]Pumphead (inclusive of hose, lubricant and pump support) 17.6Pump support 2.4Rotor 4.8 ... 5.6Hos

SPECIFICATIONS5811.1.6 Torque figuresPos Description Bolt size** All steel bolts are class 8.8.Torque [Nm]1Cover M6x25 102 Hose clamp**** Due to creep

SPECIFICATIONS5911.2 Gearbox11.3 Electric motorStandard electric motor design is an enclosed three-phase asynchronous motor. Athermal safety device to

65 INSTALLATION5.1 Unpacking ... 215.2 Inspection ...

SPECIFICATIONS6011.4 Variable Frequency Drive (VFD) (optional)The Bredel Variable Frequency Drive (VFD) has been preprogrammed and only needsto be con

SPECIFICATIONS6111.5.2 OverviewPos. Description1 Cover assembly. Refer to § 11.5.3.2 Pumphead assembly. Refer to § 11.5.4.3 Pump support assembly. Ref

SPECIFICATIONS6211.5.3 Cover assemblyPos. Qty. Description1 8 Cover screw2 8 Cover screw washer3 1 Drain plug O-ring4 1 Drain plug5 1 Breather screw61

SPECIFICATIONS6311.5.4 Pumphead assemblyPos. Qty. Description10 1 Hose NR1Hose NBR1Hose F-NBR1Hose EPDM1Hose CSM11 1 Pump housing12 1 Rotor, low-press

SPECIFICATIONS6411.5.5 Support assemblyPos. Qty. Description20 1 Pump support21 4 Support nut22 4 Support nut washer23 1 Orientation screw20212223

SPECIFICATIONS6511.5.6 Barbed nipple assembly (PTFE/PDVF)All parts differ for the APEX10, APEX15 and APEX20 except for the bracket bolt and the bracke

SPECIFICATIONS6611.5.7 Barbed or threaded nipple assembly (stainless steel/PP/PVC)All parts differ for the APEX10, APEX15 and APEX20 except for the br

SPECIFICATIONS6711.5.8 Flange assembly with insert with collarAll parts differ for the APEX10, APEX15 and APEX20 except for the bracket bolt and the b

SPECIFICATIONS6811.5.9 Flange assembly with threaded nipple11.5.10 LubricantAll parts differ for the APEX10, APEX15 and APEX20 except for the bracket

ORIGINAL69Translation of original certificateEC DECLARATION OF CONFORMITY OF THE MACHINERY(according to Annex II.1.A. of Directive 2006/42/EC on machi

79 STORAGE9.1 Hose pump ... 489.2 Pump hose ...

SAFETY FORMSafety formSAFETY FORMProduct Use and Decontamination DeclarationIn compliance with the Health and Safety Regulations, the user is required

NOTES71NotesNOTES

7229210320 TS11-003-BWatson-Marlow Bredel B.V.P.O. Box 47NL-7490 AA DeldenThe NetherlandsTelephone: +31 (0)74 3770000Fax: +31 (0)74 3761175E-mail: bre

GENERAL81GENERAL1.1 How to use this manualThis manual is intended as a reference book by meansof which qualified users are able to install, commission

GENERAL91.5 Environment and disposal of wasteEnquire within your local government about thepossibilities for reuse or environment-friendlyprocessing o